OUR MANUFACTURING CAPABILITIES

COIL PROCESSING

If you’re searching for complex metal stamping services, Midland Metals has you covered for virtually any use case you have.
Midland Metal Products offers a wide range of metal stamping and fabrication services.

get a quote

WHAT WE HAVE DONE WITH COIL PROCESSING

The Top Coil Steel Processing Services in Hammond, IN

Are coil steel processing and midland stamping essential to your manufacturing process? Do you need components made to the highest quality standards and your exact specifications? If so, you’re in the right place.

At Midland Metal Products, we support today’s captains of industry as we have for the last hundred years. We create quality components that give your products a competitive advantage.

With a century of industry experience, a highly-motivated and experienced team, and cutting-edge coil processing equipment, we’re ahead of our competitors. We’re your team if you need coil processing that meets the exacting ISO 9001.2015 standards.

Our team is old school and believes in measuring twice and cutting once. For this reason, among many others, we are your go-to processing firm in Hammond, IN.

Our Services

In addition to our coil steel processing service, we also make several retail display items, such as:

  • Sturdy custom floor displays
  • Displays for countertops
  • Retail store fixtures in both modern and retro styles
  • Several types of retail display fixtures

We use the best quality aluminum, steel, and stainless steel. Our team also assists with stamping and creating standard and custom components. We always put our clients first, so you can rest assured that we will consistently deliver the quality you deserve.

We most commonly offer the following services, but are open to expanding our range:

Our Coil Processing and Midland Stamping Services

The coil steel processing and stamping services follow a simple process.

Cut to Length

Here, we cut the steel coil into sheets as per your specifications.

Slitting

In the second step, we narrow the width of the standard steel coil. We cut the coil at regular intervals and then recoiled it. We calculate the layout carefully to minimize waste.

Blanking Using Coil Processing Equipment

At this step, we remove the mill edge and cut the sheet down further to create blanks.

Spinning

During this stage, we alter the inner diameter of the coil, reducing the weight to your specifications. For example, say you order 10,000 lbs, but the total weight is 30,000 lbs. It’s here where we unroll the coil to remove your order.

Should the weight be lower than our machines handle, we can shear them manually.

Beading

We cut the steel into sheets again during this stage and indent it. This step makes the sheet more rigid, and our team can help you determine if this is necessary for your product. The bead we refer to is a drawn-out impression on the steel’s surface.

Embossing

During this stage, we imprint the designs on the metal. We do so either in relief or by imprinting sunken designs. We use a series of dies or rolls to create the pattern.

The value of embossing is that it creates even patterns that are precisely alike on each sheet. We also have an extensive range of variations available for these designs. You can create an infinite variety with the right combination of dies or rollers.

Embossing is an excellent way to add functionality and individual flair to your product.

Call Today for Professional Coil Steel Processing

Our team at Midland Metal Products provides outstanding services and top-quality products at competitive prices in Hammond, IN. Reach out today by completing the contact form on this page or calling (773) 927-5700 for your free estimate or to learn more about our coil steel processing services.

 

FAQ

Coil processing is a manufacturing process that uses heat and pressure to shape metal into coils. The coils are used in various industries, including automotive, construction, and appliances.

The process begins by heating the metal to a softening point. The metal is then placed in a die, and pressure is applied. This causes the metal to take on the shape of the die. Finally, the coil is cooled and ready for use.

Coil processing materials are used in various industries to process various types of wire. The most popular materials are made from brass, copper, aluminum, and steel. Each material has advantages and disadvantages, so choosing the suitable material for the application is important.

Brass is a good choice for wire because it is strong and resists corrosion. Copper is a good choice for wiring because it has high electrical conductivity. Aluminum is a good choice for wiring because it is lightweight and resistant to corrosion. Steel is a good choice for wire because it is strong and resists corrosion.

The working principle of coil processing is to process the material through a series of rotating coils. The material is passed through the coils and is heated and shaped. This process creates tubing, pipes, and other shapes from metal or plastic materials.

Coil and winding are two terms that are often used interchangeably, but they have different meanings. A coil is a single loop of wire, while winding refers to the number of times the wire is wrapped around a core. So, a coil has one winding, while a winding can have multiple coils.

The main difference between coils and windings is that coils are more efficient at transferring electrical current than windings. This is because when current flows through a winding, it creates resistance which causes energy to be lost. Coils don’t have this problem because the current flows evenly through all the wires’ loops. For this reason, coils are often used in electronic devices, whereas windings are typically used in motors.

If you’re looking for more specific information about how long it takes to process a coil and produce a finished good, you can find that information on our website or by contacting us directly.

Coil processing is a metal fabrication process that involves using a coiling machine to form metal into a cylindrical shape.

The main benefits of coil processing are that it produces high-quality parts with consistent results. It is a versatile process that can fabricate parts in various shapes and sizes. Additionally, coil processing is an efficient process that helps to reduce manufacturing costs.

Coil processing is commonly used in the automotive, electrical, and HVAC industries. The automotive industry uses coil processing to form parts such as air conditioning coils, brake drums, and fuel tanks. The electrical industry uses coil processing to form transformers, electric motors, and solenoids. The HVAC industry uses coil processing to form coils for heating and cooling systems.

Yes, a few specific applications require coil processing. For example, in the automotive industry, coils are often used to manufacture car parts such as pistons and valve springs. Coil processing is also essential for the production of electrical wiring and cables. So if you’re looking for a way to process coils efficiently and effectively, a coil processing machine is the right tool for the job.

There are a variety of steps involved in coil processing, but the primary ones are as follows:

  • Coil inspection: The first step is to inspect the coils for any defects that may need to be repaired or replaced.
  • Coil slitting: The coils are then slit into smaller strips that can be processed further.
  • Coil flattening and annealing: The strips are flattened and annealed to prepare them for further processing.
  • Coating and winding: The strips are then coated with various materials and wound into final form.

Coil processing is a type of metal processing that refers to shaping metal into coils. This can be done through various methods, including rolling, drawing, and extrusion.

Coil processing is often seen as more efficient and versatile than other types of metal processing. It allows for the production of a wider range of shapes and sizes and can be used with various metals. Additionally, coil processing is often more cost-effective than other metal processing forms.

Stainless steel coils are often used in refrigerators, dishwashers, and ovens. They can also be found in heating and cooling systems, as well as in industrial applications. Stainless steel coils are corrosion-resistant and durable, making them popular for various uses.

Check out our progress in robotics here!